• The site migration is complete! Hopefully everything transferred properly from the multiple decades old software we were using before. If you notice any issues please let me know, thanks! Also, I'm still working on things like chatbox, etc so hopefully those will be working in the next week or two.

Built 4t65e - The results are in.



Re: Jane's 4t65e - Starting to assemble

Thanks! I totally forgot about the Teflon ring installation on the input housing assembly. Not much to say. Here's those pictures

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Re-sizer on. Waiting for installation

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Re: Jane's 4t65e - Starting to assemble

Little more progress today. Reverse band, input housing and driven sprocket support in to check the total endplay.

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Almost 0.032" Was a little much

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Fortunately, I had the selective I needed on hand. Replaced a white with a brown. One of the benefits of building multiple transmissions. Spare parts.

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Toss it all back in, including the 2nd clutch drum, because hopefully it won't have to come back out.

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0.009"... We're good here

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Ready for this!!

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It's in. My new avatar

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It's good. (For now)

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That's as far as I can go up top until I get the 4th clutch hub.
 
Re: Jane's 4t65e - Starting to assemble

Should of said something about the 4th hub.....I think I have 3 of them (one new and 2 from transmissions I've torn apart)
 
Re: Jane's 4t65e - Starting to assemble

Should of said something about the 4th hub.....I think I have 3 of them (one new and 2 from transmissions I've torn apart)

Well, to be fair, I kinda did. :)

This fall/winter, I'm planning on building a transmission for my car.


Here's what I'm planning on using for parts:
PNH Torque convertor
Master rebuild kit
-New frictions, steels, seals, gaskets, and filter
All bands
Bonded spacer plate
Torlon check balls
Oversize 2nd steel plates x2
Molded 2nd apply piston
Molded 3rd apply piston
TEP reconditioned reaction carrier - Original is out of spec
300m iput shaft
7/8" 2.93 single chain set
Borg warner PCS
Borg warner TCCS
AC Delco shift solenoid x2
Superior AFL valve repair kit
Superior valve body kit
Sonnax TCC relief valve
Trans-go shift kit
Dorman pan w/ drain plug - Junkyard poked the original
Hardened 4th clutch hub
Differential lube tube clamp
Lube dam
Round magnet

Didn't even think about asking for one here. It's not a huge deal though. They're only $30 shipped. When we do my brother in laws trans, I'll send a laundry list of needed parts.
 
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Re: Built 4t65e - Quality takes time

So since I couldn't do anything else on the side, I moved to the bottom

Thermal element in

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Filter seal 2-1 manual servo seal and 2-1 manual servo installed

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Check to make sure the servo pin engages the band

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Ready for the accumulator assembly

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All together

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But before I did this

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I did this, per the instructions

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Forward servo in

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Again, check for pin engagement

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Threw the filter in. James said go crazy with magnets. This is only the beginning

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HeliCoil kit, 4th clutch hub, and solenoids are on their way...
 
Re: Built 4t65e - Quality takes time

becareful with your placement of the magnets, there is a TSB for them interfering with the force apply motor if placed improperly.
 
Re: Built 4t65e - Quality takes time

Hmmm... From the research I've done, the only TSB I see related to magnets and the PCS is one adding a magnet. Something about replacing the one thin square magnet with the new larger round magnet. Also adding another to the filter body (like shown). In fact, that's exactly how the 2 year old serta unit I pulled apart was configured.

Do you have any more info on this? And thanks for the feedback!
 
Re: Built 4t65e - Quality takes time

Magnets for your magnets magnets!

Looks good man, nicely done. The next trans I do is getting some PPG Dog Box love.
 
Re: Built 4t65e - Quality takes time

Hmmm... From the research I've done, the only TSB I see related to magnets and the PCS is one adding a magnet. Something about replacing the one thin square magnet with the new larger round magnet. Also adding another to the filter body (like shown). In fact, that's exactly how the 2 year old serta unit I pulled apart was configured.

Do you have any more info on this? And thanks for the feedback!

Same TSB, some of them online are missing paperwork regarding the magnet placement though. Placement is really what is critical here as there is reason for them being placed on certain areas of the pan, the new round magnets are what I would go with over the squares as the squares have a tendency to become overloaded quickly, that was the purpose of the TSB. While im sure that you probably wont hurt anything with the magnets where they are, I wouldnt risk potentially having an issue with interference from the magnets by going "hog wild" with them. The two on the plan are plenty trust me, having multiple magnets attached to the filter and in locations that werent originally designed for them could cause more issues then they help solve. Given how your building the trans I dont think your gonna have issues where the magnets need to scoop up a ton of material, and the rest the filter and regular maintenance can handle just fine. Hate to see you develop some phantom issue as a result of magnets.

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Re: Built 4t65e - Quality takes time

Magnets for your magnets magnets!

Looks good man, nicely done. The next trans I do is getting some PPG Dog Box love.

Hey thanks! Yeah, Every time I've pulled a pan or disassembled a trans, the magnet (singular) was always beyond capacity. I plan to be super vigilant about fluid maintenance, so even if I had the standard magnet setup, I wouldn't worry about it getting overloaded. But they're $1.30 each, so why not, right?

That dog box is in a whole different league from what I'm doing here!


Same TSB, some of them online are missing paperwork regarding the magnet placement though. Placement is really what is critical here as there is reason for them being placed on certain areas of the pan, the new round magnets are what I would go with over the squares as the squares have a tendency to become overloaded quickly, that was the purpose of the TSB. While im sure that you probably wont hurt anything with the magnets where they are, I wouldnt risk potentially having an issue with interference from the magnets by going "hog wild" with them. The two on the plan are plenty trust me, having multiple magnets attached to the filter and in locations that werent originally designed for them could cause more issues then they help solve. Given how your building the trans I dont think your gonna have issues where the magnets need to scoop up a ton of material, and the rest the filter and regular maintenance can handle just fine. Hate to see you develop some phantom issue as a result of magnets.

That diagram you show for magnet placement seems to make sense. It places them close, or as close as possible, to the fluid dump points. Just my opinion though, not an engineer. I may still order up a doughnut mag, but only because it would go around the protruding portion of my drain plug. Extra insurance for that RTV to keep it from moving around in the aluminum pan. We'll see. I still have time to figure all that out. Like I say, I plan to keep a close eye on fluid condition. Having a pan with a drain plug will make it way more convenient to drop and inspect/clean everything.
 
Re: Built 4t65e - Quality takes time

Yeah It will be the first time i open up a manual gear box, but I am saving and should be able to pick up an R33 when they hit the 25 year mark, the only issue I have it the motor setup I want is in Australia and them Aussies are selective about who they sell to. Otherwise the gearbox is the standard manual that comes mated to the RB25 engines.
 
Re: Built 4t65e - Quality takes time

I didn't understand half of what you just said. :th_laugh-lol2:

Anyhow, Got my solenoids today. Again... Our postal service... Sigh

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Fortunately, they were pretty well packed. They made it in tact.

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Old PCS vs new

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Old TCC PWM vs new.

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The shift solenoids are nothing special, so no pics of those.

I'm certain they test the solenoids before they ship 'em, but I figured it wouldn't hurt to check anyway. Doesn't cost anything.

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The 1-2 shift solenoid goes back in the bag until I get the new 1-2 valve

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There sits my almost done valve body

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Leftovers

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Tossed the dipstick tube seal in. I've found that an O2 bung plug is the perfect size for keeping stuff out while it's being stored

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No clutch hub today. Hoping to see it tomorrow.
 
Re: Built 4t65e - Quality takes time

Nice work. Your magnets post reminded me to get some before I do my shift kit. Honestly I don't think you'll have any issues from your magnets. I will put two where the tsb says, and I'll do a few on the bottom of the filter like you did. The filter is steel, therefore it will prevent the magnetism from going up past it. Not sure I'd want to install any more anywhere else, but that will be like 4 or 5 already, that's enough lol.

Not sure what magnets to get, and from where. Think I'll use 2 hard drive magnets on the underside of the filter.
 


Re: Built 4t65e - Quality takes time

I have 4 neodymium magnets over near the diff drains, rtv'd to the aluminum pan, drain plug was helicoiled and modified for a neo rod for easy accumulation inspection.

im very nearly to putting a bypass filter setup on the cooler to make sure the fluids clean even with that screen on the pump inlet.

get the tiniest scratch inside the filter seal bore or a non flat pump and as soon as the filter starts to plug youll start sucking air, then wonder why your line pressure fluctuates
 
Re: Built 4t65e - Quality takes time

Nice work. Your magnets post reminded me to get some before I do my shift kit. Honestly I don't think you'll have any issues from your magnets. I will put two where the tsb says, and I'll do a few on the bottom of the filter like you did. The filter is steel, therefore it will prevent the magnetism from going up past it. Not sure I'd want to install any more anywhere else, but that will be like 4 or 5 already, that's enough lol.

Not sure what magnets to get, and from where. Think I'll use 2 hard drive magnets on the underside of the filter.

Thanks. I went with the generic square magnets because they were cheap and available. $1.38 at my trans shop vs $8 for the round GM magnet from Ebay. I thought about using Neo magnets, but I read somewhere about them losing their pull at higher temperatures. That could have just been someone trying to sound smart though. The other reason I went with standard magnets is their size. Sure, the Neo magnets are super strong, but they don't have as much surface area. I think they would fill up fairly quickly. Plus, it doesn't take much pull to grab a metal particle that's suspended in fluid. That's my theory anyway.
 
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