Ok.. Laying down some law here. If you do not post constructively and in a respectful manner, I'm deleting it. Tyler - you are done, don't bother posting. If you do, I'll ban you.
Now that we all understand each other, let's solve the problem.
Jeff - I'd like you to run through some things, realizing you have likely run through them in the past. Let's call this a double check because I didn't necessarily see the answers.
Pictures: We need some
1. Pics of the BCA/BCS area and the vacuum line connections for both. (BCA is boost control actuator, it is the can looking item with a rod attached to the butterfly waste control of the SC, BCS is the soleniod that controls the BCA by bleeding it's vacuum)
2. Pic of the vacuum tree/manfold (plastic on top of charger), just to double check
3. Vid of you sitting in car with the boost gauge if you blip the throttle. If working properly, I'd expect to see a near replica of this video I am posting
4. Overall motor shots: If any wires are exposed, if any wiring looks to have been moved/tampered etc take close ups of that stuff and get the info of where it goes etc.
Next up: Confirmation
5. Do you still have any KR at idle, driving, WOT?
6. Which plugs are currently in the motor?
7. Do you have any engine comes that are pending, come up and set the light or appear with any regularity?
8. Do you have a tuner?
9. Did you replace the knock sensors, find bare wires to them or anything else out of the ordinary?
10. Remove the piece of vacuum line from the BCS to the BCA, go for a drive and tell us what your boost and kr were.
More to come once you'd had time to do all the stuff I've suggested. Let's keep your answers brief, most of the questions will be a yes/no or one sentence answer.
:th_king-normal:
This problem is going to be solved.
To clear up something that bugged me and for folks reading this thread in the future. A proper compression test on these engines will give you a ~180 psi. If you don't block the throttle and barely crank it a second, you'll get ~150 psi. If you have questions on what is correct, read the FSM.