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Worst Intake Gasket Failure Ever

TLSheff

New member
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I bought 2003 Bonneville SSEi (supercharged 3800) from a kid that said he had been adding coolant for the last 5 months. He said it was leaking coolant and oil and he could only drive 5 miles before it would stall out. He said he was adding 1 gallon of coolant per week.

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draining the oil, which is probably more coolant than oil

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removed the filter

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It took about 30 minutes to drain all that crap out. It was some nasty stuff. I think I drained about 3-4 gallons from the engine. Now with the dis-assembly.

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Since the engine wasn't knocking yet, I decided I was going to try to save it and replace the intake gaskets. The first thing that comes off is the intake tube, and this the first thing I saw. Yes you are seeing that correctly, the "oil" level was all the way up into the supercharger and throttle body.

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leaking all the way into airbox

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Here is the supercharger filled with the oil/coolant solution.

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lifter valley was nasty

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bottom of the lower intake

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I was surprised to see the actual gasket failure wasn't even that bad compared to what I'm used to seeing.

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inside the valve covers

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rockers, what a mess....

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As this point, I’m wondering how in the world I’m going to clean this engine out. It was still running fine and it has a chance to be saved. I did some reading online about how to clean it out, but this was a pretty severe case. I did the unthinkable and took a pressure washer to the lifter valley and the heads. It cleaned up pretty nice. So after washing it out, I poured a gallon of oil all over the top of the engine to help flush any water out. I put the engine back together with new metal intake gaskets and metal coolant elbows. It fired right up and ran great. I did the first oil change after 5 minutes of running. The coolant looked the same as it did the first time from all the crap still in the oil pan. I did another oil change this time with 4 quarts oil and 1 quart of transmission fluid. I ran that mix for about 5 minutes and then drained again. This mix looked more like oil, but still not perfect. I did another oil change with oil and trans fluid and ran it for about 20 minutes. After this change, the oil looked like oil again with a slightly pink tint. I filled up the engine with its most current oil and it’s doing just great. I've logged over 1300 miles on the car since. I think I got pretty lucky.


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Was posted on the GTP Facebook Group but for those that didn't see it.

(Source) http://imgur.com/a/05azs
 


I think the reason it came out the intake is because it foamed up so bad, but thats minor compared to what was going on LOL.

Crazy to see those pictures, glad its running great now.
 


I honestly can't see how it didn't spin every bearing in the motor, I really can't. I hope it holds together for you. Looks like a nice Bonnie other than the front end.
 
that engine is so lucky to be alive. amazing.

i guess you got it for super cheap? car looks pretty damn good. other then the bad lim gaskets.
 
No way in hell id keep that engine after all the coolant in it. If its still running its just a matter or time..........

Amazing what stupid people can do to engines though!!!!
 


I did a head gasket on a 76 Buick 350 that had oil like a vanilla milkshake, after having to pull the motor to get to the head bolts in the rear of the engine, and reassembling everything back correct, the darn thing ran 3 more years I know of in high school, and who knows how long after.
 


HAHA Yeah, definitely not mine. Altho, if I could get one on the cheap like that and it still runs, I would buy it and restore it like this and see how long it lasted before throwing in a junkyard motor lol.

I just came across it on the FB Group and thought I would share for all the L67 lovers out there. I mean I had a small gasket failure, didn't even make the motor act up, but I replaced the factory gaskets anyways at 74k like a good owner, and changed the oil and kept an eye on the motor and everything was fine, but still spun a bearing at 83k. Maybe this one will hold together for him, but I wouldn't be surprised if he has problems down the road. I couldn't find the origin thread, but figured someone would know whose it was.

Post# 4, good job man, giggled my way through that thread.
 
That's just sickening! Crazy that it runs afterward, but could be be of those 1 - 1,000,000 that you just can't kill!
lol
 
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