Found this a couple hours ago. Had trouble linking to the specific page after I got back, used fb for the text.
Hopefully, this is more helpful. This is reference to a GenIII, not Gen V. (sorry it's a wall of text)
"Ok, Well I've been doing some searching around for answers to see if i should do this, and for the most part, the average lightly modded engine will see no big gains from doing this kind of work. However, a gain is a gain, just dont expect any night and day differences here.
A few other things i happen to know about this charger; Shaving down Rotor Wall is not recommended, AT ALL. The tolerance built into the m90 is exact and to open it up would only allow the air somewhere else to go rather than being compressed by the rotors. Do not do this. You'll lose boost or efficiency, or both in the long run.
Reffering to Harps500's "After" picture of the triangle portion of the outlet, where he removed the two humps, the two slits on the left and right side of the triangle's are silencer ports. (the pic no longer exists) They are there to bleed off some airflow and cause reversion which is what the Eaton engineers use to help reduce noise. You can fill them in and smooth them out and the blower will whine louder...It's also argued that it further smoothes out the flow and will yield marginal gains because the reversion is not only turbulant, but reheated as well, two power no-no's.
Be very careful on how you accomplish this as warping the M90's alloy case is easy to do if not allowed to cool completely between welds. A High Quality epoxy can be effective.
[irrelevant]
Thrasher's stance on this subject can be found here; (Cannot find Thrasher Performance)
L67 Supercharger Teardown - Thrasher Engineered Performance 3800 & 3800SC Pontiac Grand Prix GTP & Buick Regal GS
Also, Stiegemeier has made quite a name for themselves doing this kind of work on the Mustangs however they specialize in Eaton blowers. I hit them up and they do a full porting service and offer a 1yr gaurentee on their work. They were about $400 on a 1 week turnaround. They could do a show quality finish as well for more, although i dont remember what that price was...
You can find them at Stiegemeier Porting Services, LLC - (link in post above)
A guy that I work with has used them on his 600hp Cobra and says these guys are the real deal.
If you're going to do anything to these things, I would put an intercooler on your short list of mods. It will only enhance EVERY other mod you do in the future and free up tons of power. Of course this is a porting thread, not an upgrade, but food for thought nontheless.
Knowing i will only see minimal gains, My plans are at this point to do it anyway, just because I have access to a lathe and will only be out the cost of a few gaskets"
That answered alotta my own questions. If all you want to do is dial out that KR, there's probably cheaper/better ways.