I'm not sure the car still exists. It was from a long time ago.
Basic mods were:
IC
Gen 5
1.9 rockers
Stock heads
9.4:1 compression
Ported or aluminum heads would gain you a little. Your largest gains by far would be increasing the efficiency of the intercooling system.
Theoretically, you should be able to get 400whp on a stock cam m90. But it wont be easy.
It dosnt look like that includes Meth and e85. Shouldnt that get me past 318?
At the end of the day, im going to "try" to Turbo.
Im replacing the intercooler on my GTI this month. That means i have "an" intercooler probably not as big or effective as id like, but better than nothing. I also want to continue running corn.
My cost for a turbo assuming everything is new:
z3 turbo kit with 2.5 inch catless DP 2600
M90 blockoff 50
injectors 240
Fuel pump 100
piping for IC 100
Total ~3100
Im told this should easily net me 400whp, and a lot more with a better intercooler (im not using the IC for power, more for safety until its upgraded)
The (theoretical max hp) m90 build:
Ic800
home modified fuel rail 50
Rockers 300
springs 100
fuel pump 100
injectors 100
headers 200
Meth 400
Widebody o2 150
N* tb 300
Porting LIM, Heads, and SC ~150 for a gasket set
PCV breather 25
pulley 60
Cost ~2600 Power 300-320?
Assuming im at about 220 now with a DP and 3.5 inch pulley AND it makes 320, That comes out to $25 per hp
I am also on a gen 3 blower, which probably limits it. Upgrading to a Gen 5 probably takes my price much closer to the turbo.
The turbo comes out to 17.
One of the things i like about the turbo is that i can adjust boost down. If I get stuck somewhere and i cant find e85, or i know im going on a trip. I can lower boost and flash the car for gas without having to swap a pulley.
The question i have, is how much power curve, and usability change. Right now, i can modulate power pretty well to keep the tires from breaking loose everytime i drive the car a little hard. is this possible with the full m90 build, or the turbo build? My other two cars are turbo, but they are electronically controlled. I can put my foot on the throttle, and modulate how much power i have. Will this be the same way or is it kind of binary?