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My headlight retro will beat up your headlight retro

2003 SSEi

New member
This is technically my 4th set of headlights for this car. I have never been happy with the prevoius sets, and I have never been more frustrated with THIS set of lights....This set of lights took over 8 months to complete working against setbacks, and redesiging of a few things...but I finally got them done the day before I left for the Intense/3800 Gathering.....

Anyway on to the Build details

FX-R 3.0 Low Beams
FX-R 1.1 (Front Half) High Beams
Gatlin Gun Shrouds.......(they didnt fit)
E46-R Shrouds
Morimoto D2S 5000K
XB Led 60mm (for the highbeam)
XBA Led's 90mm behind the E46-r's
Cadillac Turn Signals

Starting this project, I used the OEM Bonneville Housings from my car.



I quickly realized that the FX-R projector is huge, and will not fit with the reflector in place. That being said mounting would not be possible to the reflector, and will need to be mounted to the Headlight housing.

IMG_0140_zps7f837542.jpg


I went junkyarding for GM Fog Light springs, and used Machine screws to attach.

IMG_0146_zpsa4257cec.jpg


Top Mounting
IMG_3463_zps041f918f.jpg


Bottom Mounting
IMG_3464_zps4f4d2a0d.jpg


Rotation Adjustment
IMG_3462_zps305e91a4.jpg




Once the Low Beams were done, it was on to the Highs. Again i realized that there was even LESS room because of the headlight and also what is behind the headlight. I still wanted the Look, and the FX-R is a BiXenon (as well as the fog lights) I decided to use just the front half of a FX-R 1.1 Projector.

Front
IMG_0148_zpsb6283fb0.jpg


Rear
IMG_0149_zps104cdbc2.jpg


Because its a Fake projector i still wanted the appearance that it was real. I added a XB Led
IMG_0113_zps2a62d0fa.jpg


IMG_0117_zpsa9a00cf3.jpg


Making the Mount for the projector
IMG_0147_zps5407de2d.jpg


IMG_0152_zps771bc164.jpg


IMG_0156_zps9afe8b77.jpg


Painted "chrome" to match the insides of a Projector


Both Projectors mounted in the Housing
 


Now onto the turnsignal. I never was in love with the exposed bulb look when the Orange was removed from the Headlights.


So i set out on a mission to do something different. There are a few cars that have headlights that resemble the Bonneville, so i began looking and came across these....



Cadillac STS Headlights....When you dissassemble the STS lights this is the Turnsignal portion


SO began the cutting and hacking to make the STS turnsignal fit in the Bonneville Headlight....







After everything was mocked up, aimed, and re aimed it was time to put on the shrouds.......they didnt fit when I went to install the lense......


I needed a different design of shroud......
I choose the E46-R




Painted and Finished Turnsignal


With the Headlight Trim





and the FINAL PRODUCT









 


Damn those came out amazing. Are the fogs not centered in the opening or is that just the angle?
 
Looks good, let's see some light output.
Before you go claiming glory over everyone else's retro...where the **** are your gloves?!? :th_nervous:
 


Love it. And I'm sure you posted it on HIDP because I've seen you on there as well.

Interested in some CBI's? ;)
 
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