Re: Installing new cam
Per the FSM:
CPS is Cam Position Sensor
DKPS is Crankshaft Position Sensor
Most people confuse the two and say cps when they mean crank, because they haven't been quite as deep in the FSM as others of us.
Crankshaft seal: I don't change the timing cover crankshaft seal because there is a groove worn into the harmonic balancer where it seals. Change that and you may have a leak in the future. A seal has to clean it's spot to seal. The original wasn't leaking and it won't leak if you don't hurt it upon reinstallation. That's my experience though.. many guys automatically change perfectly good parts.
Water pump: I feel the same way about the water pump. I've seen pumps go 300k+ and I've seen new pumps fail in under a year. The pump is easy to change in the engine bay, so why change something that is working fine and easy to work on?
Rear engine cover: This is the metal cover on the back of the motor behind the flex plate. Most mechanics will look at an oil leak from it and think it's a rear main as most engines don't have rear cover gasket leaks. Most don't have a rear cover at all. Again, from experience these bolts get less than finger tight and seepage occurs. Our one piece rear main seals don't usually leak. Like the front crank seal...you can change a perfectly good seal if you'd like. Often I don't, I fix the leaking gasket. This is not part of doing a cam, it's not part of any other job really.
Pulling a motor to swap a cam. Want to save some time, effort and gaskets? It wasn't long back that a long time Dodge guy asked us about doing a cam w/o pulling the lifters based on inverting the motor and the spinning it over a couple times to have the lifters fall into their retainers. This works. If you remove the rockers and pushrods, then turn the motor upside down, spin ghe crankshaft by hand, the lifters will be in a position where you can remove and install the cam w/o having to remove them or the LIM gasket.
Here is the way I'd do your cam swap in order by steps:
1. Remove engine from bay.
2. With engine still on hoist, mark the position of the flexplate on the crank and flex.
3. Remove flex and oil pan
4. Change rear engine cover gasket.
5. Put flex back on and lightly bolt oil pan in place to keep crap out of the engine. (Note that there is 3/8" of oil below the drain plug on a steel pan)
6. Put engine on stand
7. Remove spark plugs, valve covers, TB, and rockers.
8. Change your valve springs, valve seals and retainers.
9. Invert engine and turn crank about 5 full revolutions
10. Remove timing cover, timing chain and camshaft (vice grips on the flex will help get any bolts freed up since the rotating assembly will want to turn)
11. Put in new cam, new timing chain (take a picture of the dots lined up, always..take this one picture) and replace the timing cover.
12. install oil pan and new oil pan gasket. (with the front and rear covers in place..this is the best time)
13. Look at knock sensors visually to ensure they haven't gotten hurt by any of the work.
14. Turn engine right side up and install pushrods, rockers, new rocker bolts and valve covers (with new gaskets and grommets)
15. Reinstall engine
16. Reinstall freshly cleaned TB
always use new gaskets, I'd suggest against ZZP gaskets based on experience. Their garlocks are joked as being garleaks and their valve cover gaskets seem cheaper because they don't come with grommets and dont' fit in stock valve covers. If you use discount codes and some shopping around, you can get gaskets cheaper.
One other tip is if you use Advance Auto for some of the stuff their lower conversion set is a win. It contains oil pickup, water pump, timing cover, front crank seal, rear cover, rear main seal and oil pan for less money than the oil pan seperately. Serious..look it up it's funny. Since you just saved your SC and LIM gaskets..you should have a few extra bucks in your pocket for beer for the buddies. Don't skip and buy cheap beer for the guys helping you. Get them quality beer since you want them to do quality work.