I used this one. Used a sawzall to cut the larger portions then cleaned up with this. Also used a grinder for the H bar.
144 High Speed Cutter / Model: 144
I used a regular old router and regular old router bits meant for wood to do the one I posted... If someone were to make a jig for a router one could pump out a bunch of them like that. I just started at the highest point then went down about the thickness of a dime with each pass, the I 45ed the outlet port. Whenever I quit being lazy and do my gen V i'm gonna weld the silencer ports and then router it so you can never tell they were there like one in a previous post. And I don't care whether welding them will gain or loose me maybe 5hp to the wheels, I want the whine even louder!
That's what smaller pulleys are for. :th_gossip1: