Thread: How to build an IC flow detect system

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  1. #1 How to build an IC flow detect system 
    Turbo is the way to go. BillBoost37's Avatar
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    In the past Casper's Electronics made a flow detect kit that Intense Racing sold. Awesome product that gave you the driver the needed information if the pump ever quit pumping. There could be detrimental impacts if your car is tuned to the limit for power and the intercooler pump quits. I was lucky enough to have a buddy hand me one when I was about to install an intercooler on my car. Meanwhile I checked into these and they are no longer made/sold by Caspers. In mentioning these to a couple buddies, we came up with suppliers of the parts and the how to info.
    Parts needed:
    Flotect switch, aka elbow with flow switch in it. Base the switch to buy off the GPM of your pump.
    Series V12 - FLOTECT® Flow Switch - Dwyer Instruments
    1 Relay with 5 pins Same as any underhood. Junkyards are full of them. 8-)
    1 Red LED Radio Shack
    Red LED with Holder - RadioShack.com
    1 Green LED Radio Shack
    Green LED with Holder - RadioShack.com
    Wire Again a junkyard can be your low cost friend.
    Wiring of parts:
    Chassis ground to one side of flow detect elbow
    Other wire of flow detect is connected to pin 86 of relay
    Igition power is connected to pin 85 of relay and both LED power leads.
    Chassis ground connect to pin 30 of relay
    Connect the negative (ground) side of the red LED to pin 87a of the relay
    Connect the negative (ground) side of the green LED to pin 87 of the relay.
    What you are doing is putting power to the LED's when the ignition is on and swapping the ground from red to green LED's via the relay. When the flow detect doesn't ground the relay, you default the red LED on. When flow is present, the flow detect grounds the relay which connects ground to the green LED.
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    2010 Audi A6 Dual IC's
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  2. #2 Re: How to build an IC flow detect system 
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    any seawater or water flow switch will work. they make them for spas, and for marine applications (most common) so you know if the sea water quits coming in, to shut the motor down to not overheat it.

    a complete kit with alarm can be had for under 100 EASY. and as low as 50 that comes with a buzzer and an alarm light to really let you know when the shiet hits the fan.

    https://www.aqualarm.net/comerus/sto...?idCategory=67

    some examples, and those prices are far from the cheapest ive found for the exact same thing.

    i prefer the straight line over the elbow. not that it REALLY matters much, but water technically flows faster straight than around a corner. possible flow restriction?

    ive even seen clear ones.

    6560-857, Sundance Spas Flow Switch, 1 Pump Systems

    kinda cool.



    i know this is old, but hopefully helps someone.
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  3. #3 Re: How to build an IC flow detect system 
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    I might have to purchase one of those^^^^ That clear one looks pretty good.
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  4. #4 Re: How to build an IC flow detect system 
    GrandPrix Junkie PurpleGuy's Avatar
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    Cool stuff
    2001 Regal GS, PLOG, 3" DP, 1.9's/L76 springs. 21* of timing on a 3.4"
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  5. #5 Re: How to build an IC flow detect system 
    GTX Level Member Sudden's Avatar
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    Thanks, great stuff
    2005 Grand Prix GTP CompG. Overkill PCM, ZZP S2 I/C, ZZP MPS W/ 3.3" pulley, 1.9 YT rockers, 42.5# injectors, Moroso wires and AL104 plugs, 180 Thermostat, LS4 MAF.
    Front PLOG, Rear PLOG, crossover, all ceramic coated. ZZP 3" Downpipe and 3" exhaust pipes with Borla S-Type mufflers.
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  6. #6 Re: How to build an IC flow detect system 
    Turbo is the way to go. BillBoost37's Avatar
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    Yeah..NP
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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