Thread: Broken rocker arm bolt

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  1. #1 Broken rocker arm bolt 
    SE Level Member Wsmccoy's Avatar
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    So as the title says I have a broke rocker arm bolt. I put on 105 lb valve springs a week ago and while driving home from work I heard a ticking noise, I know I should of pulled over and inspected it or got it towed home, but when I was a couple blocks from home it got louder and the check engine light came on. I scanned as I was pulling in the driveway and had a misfire code for cylinder 3. Took the valve cover off and found the bolt broke.




    I know it's hard to tell with the pedestal still on but I can tell it's flush with the head. So what are the chances that an extractor could get it out? And just to add I replaced the bolts and torqued everything down just as I did when I installed the 1.9 modified rockers months ago. Is there a possible chance it was a weak bolt? All other bolts are still torqued correctly and not loose.


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  2. #2 Re: Broken rocker arm bolt 
    The Boss Iceman6669's Avatar
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    I went through the same issues ... We tried extractor, we even tried welding a nut to the broken stud to back it out... Ended up having to drill it out.
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
    Too Hot to Handle, Too Cold to Hold
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  3. #3 Re: Broken rocker arm bolt 
    I live here. brandonl2000's Avatar
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    many many carbide drill bits lost their life that day
    2003 Grand Prix GTP-3.5 setup, sold it, miss it
    2002 Grand Prix GT-top swap, GT1 Cam, SD Headers, 90# springs, 42.5 injectors, 3.4 pulley - sold
    2012 Chevrolet Cruze LTZ-Summit White, 1.4Turbo
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  4. #4 Re: Broken rocker arm bolt 
    Moderator DanPrixGTP's Avatar
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    Maybe there isn't red locktite on there. Could try an extractor before drilling at it.
    '97 GTP - Stage 2 Heads, 90# Springs, 1.9 Harland Sharp Rockers, Gen V, 3.0, Intake, N* TB, LQ4, FSIC, 10.5mm Wires, Poly Mounts, SLP Headers, Borla Exaust, Built Trans - SOLD*

    '08 G8 GT - 6.7L 408CI Stroker, 239/254 Cam, Fast Intake, 102mm TB, CAI, Full Exhaust.





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  5. #5 Re: Broken rocker arm bolt 
    GrandPrix Junkie gtpeddie's Avatar
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    Quote Originally Posted by brandonl2000 View Post
    many many carbide drill bits lost their life that day
    Maybe a cobalt drill bit, a carbide bit should hold up pretty well

    97 GTP DD, 1952 Ford F-1 Resto Project, 2006 Mustang GT "UnDeR CoNsTrUcTiOn", 02 GPGT SOLD!, 98 GTP Parted/Scraped
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  6. #6 Re: Broken rocker arm bolt 
    The Boss Iceman6669's Avatar
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    Quote Originally Posted by gtpeddie View Post
    Maybe a cobalt drill bit, a carbide bit should hold up pretty well
    It didn't ... About 8 times.
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
    Too Hot to Handle, Too Cold to Hold
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  7. #7 Re: Broken rocker arm bolt 
    Donating Users GMR Badass's Avatar
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    You said you put 105# springs in a week earlier......what rocker arm bolts did you end up using?
    1999 GTP 2dr - Whipple 537whp.....for now
    1998 GTP 4dr - ST2, Cartuning PT61, IC - SOLD
    1999 GTP 2dr - SIX, GenV, Headers, TEP Trans, E85 - SOLD
    1997 GTP 4dr - 3.4, 1.9's, 3" DP, P-log - SOLD
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  8. #8 Re: Broken rocker arm bolt 
    Moderator DanPrixGTP's Avatar
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    When this happened to Me, Josh, Anmar, and Brandon, all I can say, is have fun.
    '97 GTP - Stage 2 Heads, 90# Springs, 1.9 Harland Sharp Rockers, Gen V, 3.0, Intake, N* TB, LQ4, FSIC, 10.5mm Wires, Poly Mounts, SLP Headers, Borla Exaust, Built Trans - SOLD*

    '08 G8 GT - 6.7L 408CI Stroker, 239/254 Cam, Fast Intake, 102mm TB, CAI, Full Exhaust.





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  9. #9 Re: Broken rocker arm bolt 
    I live here. brandonl2000's Avatar
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    Quote Originally Posted by DanPrixGTP View Post
    When this happened to Me, Josh, Anmar, and Brandon, all I can say, is have fun.
    us=
    2003 Grand Prix GTP-3.5 setup, sold it, miss it
    2002 Grand Prix GT-top swap, GT1 Cam, SD Headers, 90# springs, 42.5 injectors, 3.4 pulley - sold
    2012 Chevrolet Cruze LTZ-Summit White, 1.4Turbo
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  10. #10 Re: Broken rocker arm bolt 
    SE Level Member Wsmccoy's Avatar
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    I already new it is going to be a pain, well I guess I'll know what I'll be doing this weekend instead of tuning for the 60lb injectors I have laying in the garage. And I thought I ordered comp cam bolts but when they arrived it was oem bolts. I thought they would be fine. I already placed an order for comp cam bolts though


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  11. #11 Re: Broken rocker arm bolt 
    I live here. brandonl2000's Avatar
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    the bolt that broke on us was a comp cam bolt
    2003 Grand Prix GTP-3.5 setup, sold it, miss it
    2002 Grand Prix GT-top swap, GT1 Cam, SD Headers, 90# springs, 42.5 injectors, 3.4 pulley - sold
    2012 Chevrolet Cruze LTZ-Summit White, 1.4Turbo
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  12. #12 Re: Broken rocker arm bolt 
    The Boss Iceman6669's Avatar
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    Your not going to want to hear this but you will prolly be best off if you take the head off the car.
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
    Too Hot to Handle, Too Cold to Hold
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  13. #13 Re: Broken rocker arm bolt 
    SE Level Member Wsmccoy's Avatar
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    Quote Originally Posted by brandonl2000 View Post
    the bolt that broke on us was a comp cam bolt
    Great so I'm just screwed either way


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  14. #14 Re: Broken rocker arm bolt 
    SE Level Member Wsmccoy's Avatar
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    Quote Originally Posted by Iceman6669 View Post
    Your not going to want to hear this but you will prolly be best off if you take the head off the car.
    That's what I was wanting to avoid. I'm going to go ahead and try with it on and see what happens. Worst case I'll take it off


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  15. #15 Re: Broken rocker arm bolt 
    The Boss Iceman6669's Avatar
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    Well be careful with all the metal shavings.
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
    Too Hot to Handle, Too Cold to Hold
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  16. #16 Re: Broken rocker arm bolt 
    Killa Bee Scottydoggs's Avatar
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    grease the drill bit good, and around that rocker bolt hole to catch the metal shavings.

    98 Buick Regal GS, F body brakes, Caddy STS wheels, tinted tails L36 bottom end, lightly ported heads, 1.95 roller rockers, headers, gen 5 N* 3.0 pulley, FSIC, 42 lb injectors, a BrandonHall rebuilt trans, DHP tuned and AEM water/Meth injection https://goo.gl/gpV5kW
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  17. #17 Re: Broken rocker arm bolt 
    SE Level Member Wsmccoy's Avatar
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    Quote Originally Posted by Iceman6669 View Post
    Well be careful with all the metal shavings.
    Yeah I already thought about that. Going to grease everything to try and catch the shavings and cover and tape as much as I can


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  18. #18 Re: Broken rocker arm bolt 
    GTP Level Member Twizted 1's Avatar
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    Go buy a left hand drill bit. Heat the head around the bolt (not the bolt)
    You might get lucky and it'll back out.

    If not then buy a masonry drill and have fun. The masonry drill has a high speed carbide tip that will drill case hardened steel. It will drill through that bolt with no issues.

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  19. #19 Broken rocker arm bolt 
    LaBarge Supercharged sseilmnop's Avatar
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    If there isn't loctite on the threads and the bolt isn't bottomed out in the hole you should be able to back it out. I use a vibrating engraving pencil to spin broken bolts out. Left hand drills work good to.

    I used grade 8 socket head cap screws.
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  20. #20 Re: Broken rocker arm bolt 
    GXP Level Member Turbocharged400sbc's Avatar
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    OEM bolts have the threadlocker on the threads.....

    good luck.
    ~James~ Psychotic Gearhead
    projects: 84 Cressida waGN~ 90 LN3 3800, equal length headers, T70, 89 700r4, misc parts,
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    00 Turbo Regal 608 fwhp 575ftlbs at 5500rpm, 98 WhippledRiv, 97 GTP
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