Thread: coolant elbow broken, will not come out.

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  1. #1 coolant elbow broken, will not come out. 
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    I'm replacing the coolant elbows. As expected, 2 ends broke. I'm trying to get it out with a little screwdriver but having little success.

    Any ideas on how to get them out? they seem seized in there and are not budging. using the screwdriver seems like its just scraping it little by little.

    Hoping there's something I can do it.. Like heat it up with something, or spray something that will eat it up or something.

    Any ideas, suggestions, or anything will be appreciated. thanks.
    Last edited by kingfish; 01-09-2010 at 02:12 PM.
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  2. #2 Re: coolant elbow broken, will not come out. 
    The mod from over yonder TheOtherNick's Avatar
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    Get a strong pick.
    01 gtp-big cam e85 dd 78dodge- guzzling fuel 05 cummins- rollin coal
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  3. #3 Re: coolant elbow broken, will not come out. 
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    I'm out there with one right now.. tugging away at it... seems hopeless

    should I attempt heating it up with something? I'm concerned about doing something I should NOT do as well as could do.
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  4. #4 Re: coolant elbow broken, will not come out. 
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    I won the 6th round. got one off from the pulley. now the upper intake's turn. I can only do so much in this cold weather.

    Okay. I'm warm enough..
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  5. #5 Re: coolant elbow broken, will not come out. 
    donated to get this wow TorqueAutoMotiv's Avatar
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    strong pick jsut becareful not to scratch the mating surface Other wise just takes patients

    98 gtp sedan forest green ,S1X intense cam,Intense pcm,Magnaflow exhaust, ubend delete,TEP trans 3.29's,3.4 smoothflow mps,Dyno'd 281hp and 371ft #'s of trq at the wheels
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  6. #6 Re: coolant elbow broken, will not come out. 
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    I got it done.... thanks....

    hell, i hiope i didnt scratch anything... doesnt seem like i did.

    awesome forum here.
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  7. #7 Re: coolant elbow broken, will not come out. 
    GT Level Member rmcardle3's Avatar
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    Quote Originally Posted by kingfish View Post
    I got it done.... thanks....

    hell, i hiope i didnt scratch anything... doesnt seem like i did.

    awesome forum here.
    Did you have to remove any parts in order to fit the new elbows? Were they (the new elbows) flexible enough to be "seated" with out moving parts? Did you have to move the water pump and bolts? I kind of haven't exactly found the second one, yet. Do you recommend replacing both if replacing one?
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  8. #8 Re: coolant elbow broken, will not come out. 
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    For 97/98 models, there is no 2nd elbow, the lower elbow is built into the tensioner pulley housing.

    I replaced my tensioner housing and the upper elbow broke as well. I had used a paint can opener to remove the broken piece. The new tensioner housing came with a new elbow with o-rings.

    http://www1.istockphoto.com/file_thu...can_opener.jpg

    If anyone wants to make some money, make some aluminum coolant elbows.
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  9. #9 Re: coolant elbow broken, will not come out. 
    GT Level Member rmcardle3's Avatar
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    Thanks, I have a 2000 GTP. Not sure if I have metal or plastic type, yet. I went to pick up the elbows today. They were both plastic. The dealer says the 2000 only ever had plastic (best he could remember). I will get started tomorrow mourning. I will update then.
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  10. #10 Re: coolant elbow broken, will not come out. 
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    If you have not done it yet. remember where each bolt goes!! if you use the wrong bolt, it will go too far in and you will be screwed.

    I should have taken pictures, but it was freezing at the time, and wanted to get it done.
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  11. #11 Re: coolant elbow broken, will not come out. 
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    Thanks for the quick reply. I did like you said. I kept the bolts straight. Left them in where I could. I marked the others. Cleaning out that "little plastic ring" that got stuck inside the bracket (at the upper elbow) was "fun". I tried not to disturb the "heater couplers". It worked just like you said. So far, no leaks. Thanks.
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