Electronic throttle module.
Part so crappy Volvo offered a 10 year extended warranty on it. They gave out parts that are still flawed and have a short life. $421 for just the part. 1.6 hours labour at $140 an hour for 224. $60 for software plus $140 to install the software.
$845 if you have it fixed at a dealer. Plus whatever they charge to diagnose. These have to be changed out frequently, 50-150 K miles or so. Xemodex sells a better one, but you guessed it, it costs more. The reason they sucked is they used carbon traces for the TPS inside the unit, failed to provide proper protection against corrosion inside the unit, and so on. Just junk. When these fail, your engine does.
ABS module. They typically have cold solders internally which can take out multiple modules on the CANbus. Namely the instrument cluster. So you're driving down the road, and your cluster shuts off, next you know it's back saying you have a brake failure, stop the car and bring it to the shop. 689.23 for the part at the dealer. 1.1 hours to replace, 1.5 hours to diagnose. 364 in labour.
$1053.23 for ABS module failure. Very common.
Should I talk about the GXP like transmission situation? Sure, why not. Well, Volvo used the 4T65E behind a 270 horse aluminum turbo engine. So the 4T65E slipped and cooked itself to death. Quite often. Not as much as the XC90 with the same powertrain. 9.2 hours to Re&re. 1288 in labour. Volvo part is worth $3000 apparently. The highest quotes I've seen were $7000 at the dealer, range being
4-7000. 4288 for a rebuilt transmission.
Even for a GM, 7.8 hours at 120/hour, $1750 for a rebuilt transmission with a three year warranty, 2686 subtotal.
I haven't even touched the ignition coils ($300), VVT solenoid($160), VVT actuators($300), spring seats($100), sway bar end links($200), control arm bushings($200), subframe bushings($200), motor mounts (there are five, they all fail quickly, and for the cost of just one, you could buy all new motor mounts for a 3800 car), oil seals, flame trap that needs replacing to the cost of $300-500 in parts alone, timing belt($150), coolant hoses (two turbos means many coolant hoses), blower motor ($200), radio (
$1000), CEM (
$1000), DIM($500), UEM, AEM($300), REM(
$1000), sunroof rails, fuel door hinge, fuel door solenoid, etc. They are all common failure points on a Volvo produced around 2000-2001, all around 100K miles. Those prices are typically just parts. Labour is extra, software is extra, labour to install software is extra.
Here's a fun one:
http://forums.swedespeed.com/showthr...SE-RESPOND%29&
Seat on fire: Check.