Phenolic Intercooler for your Gen3/Gen5 M90, L67/L32 3800's - LOOK INSIDE

**matt5112** · 03-06-2011

Originally Posted by sseilmnop

CNC Phenolic Intercooler 2.02 inches thick.

I recommend Permatex Ultra Grey Rigid High-Torque but it is not included!

PRICE must add 3% to total for paypal fees or do personal transfer

Intercooler $425
Machined Manifold $50 plus $75 core charge
Flat rate shipping, $25 USPS Parcel Post Insured (lower 48 states)

I do not include bolts, I can not provide them any cheaper than ZZP
I DO NOT have complete kits, I just have intercooler cores and machined manifolds

Its all in the first post.

Read.

**01gpgt01** · 03-06-2011

Originally Posted by allmanallpimp

ok, let's try it this way, what all does this come with exactly then?

Did you read his posts, It clrearly outlines whats included

**sseilmnop** · 03-06-2011

I sell the intercooler and the machined manifold.

**sseilmnop** · 03-06-2011

Originally Posted by 01gpgt01

Can you make a core to fit on the SSm90 kits. I have a SSIC but id like to upgrade to a larger core. Basically the core would need to mimic a SSIC shape

the phenolic intercooler may be able to be modified but I don't have a SSM90 manifold and fuel rails to check the clearances.

A Wbodystore intercooler may work for you as machined.

**allmanallpimp** · 03-07-2011

i have to be sure since i really don't know what i'm doing. i have to find out exactly what i need. i don't know a whole lot about cars, but if you give me the parts and directions (preferably with pics/vids) i can figure it out.

**sic6** · 03-07-2011

What is the life expectancy of the phenolic core. I would be interested in one, just wondering how long it would hold up with the surrounding heat as well as the egr flowing through it.

**sseilmnop** · 03-07-2011

EGR port is cross drilled in a thick section of the phenolic. I don't expect any problems. NA composite manifold have a problem near the EGR after many years but they are much thinner wall.

I don't have complete instructions with pictures, there are many threads on this forum and others showing intercooler installs.

what Intercooler? - 3800Pro.com Forum

what Intercooler? - 3800Pro.com Forum

**sseilmnop** · 03-08-2011

Sold 7th intercooler, 2 more available 3/16/2011.
Bolt kits will be available for gen 3 and 5.

**allmanallpimp** · 03-10-2011

Originally Posted by sseilmnop

Sold 7th intercooler, 2 more available 3/16/2011.
Bolt kits will be available for gen 3 and 5.

bolt kits sounds good. does that mean it will include everything needed for install?

**blueguy** · 03-10-2011

Originally Posted by allmanallpimp

both kits sounds good. does that mean it will include everything needed for install?

For like the 19th time...I'll post this again. NO...IT DOES NOT HAVE EVERYTHING NEEDED FOR THE INSTALL.

Originally Posted by sseilmnop

CNC Phenolic Intercooler 2.02 inches thick.

I recommend Permatex Ultra Grey Rigid High-Torque but it is not included!

PRICE must add 3% to total for paypal fees or do personal transfer

Intercooler $425
Machined Manifold $50 plus $75 core charge
Flat rate shipping, $25 USPS Parcel Post Insured (lower 48 states)

I do not include bolts, I can not provide them any cheaper than ZZP
I DO NOT have complete kits, I just have intercooler cores and machined manifolds

^^*sigh*

**Pure2sin** · 03-10-2011

So what is included in this kit? lol

**RegalGShocker** · 03-11-2011

so does this mean it doesn't come with a girl dressed up as a leprechaun showing you where the pot of gold is at the the end of the rainbow? sorry, carry on.

**sseilmnop** · 03-11-2011

intercooler
machined manifold
***YES***BOLTS***3/11/11******

**matt5112** · 03-11-2011

Are you guys asking the same questions that are all answered in the original post for fun?

**allmanallpimp** · 03-11-2011

i'm actually seriously asking. i have no idea what all is needed to intercool this vehicle, but i want/need it done. that's what i'm here for, to learn and hopefully, contribute what i can.

**sseilmnop** · 03-11-2011

What is needed

Intercooler (specific to GM 3800's) -- sseilmnop(my intercooler),zzp,wbodystore,PRJ
Longer bolts for supercharge intercooler combo
Front mount heat exchanger FMHE -- many sources and vary by the amount of room infront of radiator -- frozenboost.com, zzp, wbodystroe
Circulation pump to move water throught intercooler and FMHE -- GM / Bosch pump is best and easy to get -- Frozenboost, zzp, wbodystore
hoses and fittings -- local hardware, autoparts
Modified fuel rails -- stock ones go over supercharger and will not clear with the addition of intercooler -- ZZP, Wbodystore, intense
Modular pulley system / belt -- raise the boost pressure, and make all the HP. (not possible without intercooler and or other modifications)

**sseilmnop** · 03-13-2011

Bump

**allmanallpimp** · 03-13-2011

Originally Posted by sseilmnop

What is needed

Intercooler (specific to GM 3800's) -- sseilmnop(my intercooler),zzp,wbodystore,PRJ
Longer bolts for supercharge intercooler combo
Front mount heat exchanger FMHE -- many sources and vary by the amount of room infront of radiator -- frozenboost.com, zzp, wbodystroe
Circulation pump to move water throught intercooler and FMHE -- GM / Bosch pump is best and easy to get -- Frozenboost, zzp, wbodystore
hoses and fittings -- local hardware, autoparts
Modified fuel rails -- stock ones go over supercharger and will not clear with the addition of intercooler -- ZZP, Wbodystore, intense
Modular pulley system / belt -- raise the boost pressure, and make all the HP. (not possible without intercooler and or other modifications)

thanks!