Thread: anyone know how to install headers?

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  1. #1 anyone know how to install headers? 
    GTP Level Member 2000GTP's Avatar
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    im looking to get headers soon, and i want to know how you generally go about installing them. if anyone knows any information on this that would be great. I just want to knowso i can decide if i should do it myself, or if it would be too big of a job.
    2000 GP GTP Black 2 Door AEM Meth Injection (100% Meth), 3.25" pulley, N* TB, PRJ Wires, Smoothflow Idlers, 42# injectors, Racetronix fuel pump, ZZP Headers, 1.8 Roller Rockers, Custom CAI, NGK TR6 Plugs, 180* Tstat, Custom Tuning by TUNE TIME PERFORMANCE
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  2. #2 Re: anyone know how to install headers? 
    GTP Level Member Smokin2000gtp's Avatar
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    Here's a write-up for installing TOGs, it should be similar for any other set of headers though too.

    Install Procedure for TOG headers and R/T pipe
    2000 Silvermist Grand Prix GTP Coupe

    Mods-Custom Thrasher CAI|Ceramic Coated S&S Headers|3.4" pulley|ZZP S4 Blower|Powrtuner|PRJ 10.4mm wires|HIDs|F-Body brakes|Koni's and Voglant's|
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  3. #3 Re: anyone know how to install headers? 
    GTP Level Member 2000GTP's Avatar
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    geez.... looks like alot of work haha... well it is headers so i guess it should be alot of work
    2000 GP GTP Black 2 Door AEM Meth Injection (100% Meth), 3.25" pulley, N* TB, PRJ Wires, Smoothflow Idlers, 42# injectors, Racetronix fuel pump, ZZP Headers, 1.8 Roller Rockers, Custom CAI, NGK TR6 Plugs, 180* Tstat, Custom Tuning by TUNE TIME PERFORMANCE
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  4. #4 Re: anyone know how to install headers? 
    The mod from over yonder TheOtherNick's Avatar
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    That is a great write up. I have been thinking about getting headers too. I am worried about stripping the bolts that go into the head. Is that very hard to do? Any info on that would be appreciated.
    01 gtp-big cam e85 dd 78dodge- guzzling fuel 05 cummins- rollin coal
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  5. #5 Re: anyone know how to install headers? 
    GTP Level Member Smokin2000gtp's Avatar
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    Quote Originally Posted by 01GTP View Post
    I am worried about stripping the bolts that go into the head.
    Just make sure to start the bolts by hand and you'll be fine.
    2000 Silvermist Grand Prix GTP Coupe

    Mods-Custom Thrasher CAI|Ceramic Coated S&S Headers|3.4" pulley|ZZP S4 Blower|Powrtuner|PRJ 10.4mm wires|HIDs|F-Body brakes|Koni's and Voglant's|
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  6. #6 Re: anyone know how to install headers? 
    The mod from over yonder TheOtherNick's Avatar
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    I meant stripping the head of the bolt during removal sorry for the confusion
    01 gtp-big cam e85 dd 78dodge- guzzling fuel 05 cummins- rollin coal
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  7. #7 Re: anyone know how to install headers? 
    GTP Level Member Smokin2000gtp's Avatar
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    Oh gotcha, lots and lots of PB Blaster lol.
    2000 Silvermist Grand Prix GTP Coupe

    Mods-Custom Thrasher CAI|Ceramic Coated S&S Headers|3.4" pulley|ZZP S4 Blower|Powrtuner|PRJ 10.4mm wires|HIDs|F-Body brakes|Koni's and Voglant's|
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  8. #8 Re: anyone know how to install headers? 
    The Blue One blueguy's Avatar
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    Not THAT bad...it might be if you are still somewhat not familiar with the car since you have to remove a bunch-o-crap...

    Just remember to...like they said use alot of PB blaster the night before ans soak all those bolts. You will most likely snap the ones on the crossover as I have seen them snap the 2 header installs already, so dont trip out if they do.

    And to seal everything up real good the first time so you dont have to go back in and redo it
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
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  9. #9 Re: anyone know how to install headers? 
    GrandPrix Junkie Sabrewings's Avatar
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    Almost guaranteed one of the rear crossover bolts will snap. No biggie because you're completely removing that part anyway. No amount of PB Blaster was going to get mine out. Only a drill and some patience, since I still needed to use my rear manifold.
    2004 Impala LS - got some mods sold!!!
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  10. #10 Re: anyone know how to install headers? 
    Bastard Reptile's Avatar
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    A trick I like to do with seized up bolts.
    If you can get them to back out at least a quarter turn, hit them with blaster and tighten them back down. This works the oil into the threads, and repeat until they are removed. Now, if you can't get it to turn at all, you're pretty much hosed.
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  11. #11 Re: anyone know how to install headers? 
    Donating Users Quicklynx's Avatar
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    Some good work there.... good to know about the precautions
    2005 IBM Pontiac GTO, Built 4.8L .84 Twin Turbos
    1998 Pontiac Grand Prix Daytona Edition, Sold
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  12. #12 Re: anyone know how to install headers? 
    Donating Users Deezul_AwT's Avatar
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    I got a complete new set of bolts with my TOGs. I had to reuse a few bolts that have things attached after you bolt down the headers, but I didn't strip or break anything. The biggest thing I'd suggest is plenty of PB blaster, and a cold engine.
    2016 Ford Fusion Energi Titanium - Still trying to figure out what I can do
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  13. #13 Re: anyone know how to install headers? 
    GTP Level Member 2000GTP's Avatar
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    hmm... gonna be a little rough. maybe ill just have my mechanic do it, my parents keep the mercedes in the garage and i dont know if have enough time. my car would probably wind up being off the road for like 3 days which i cant do. damn
    2000 GP GTP Black 2 Door AEM Meth Injection (100% Meth), 3.25" pulley, N* TB, PRJ Wires, Smoothflow Idlers, 42# injectors, Racetronix fuel pump, ZZP Headers, 1.8 Roller Rockers, Custom CAI, NGK TR6 Plugs, 180* Tstat, Custom Tuning by TUNE TIME PERFORMANCE
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