Thread: Downpipe bolts?

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  1. #1 Downpipe bolts? 
    GTP Level Member Bedwards's Avatar
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    How do you guys manage to get the stock downpipe off!? I sprayed a ton of PB Blaster on it and worked on that **** for hours. The bolts connecting to catback exhaust won't budge. The the next problem... I can't figure out how to get decent access to the nuts on the manifold. Any ideas? I'm frustrated. Lol.

    I'm also curious if anyone knows the exact size of the bolts/nuts under there (diameter, thread pitch, shank length, grade, head and thread length), just incase I do break or strip them and need to go find a replacement.

    Thanks guys.
    Last edited by Bedwards; 11-25-2009 at 01:05 AM.
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  2. #2 Re: Downpipe bolts? 
    GT Level Member skidoojames151's Avatar
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    big ass extensions with a u joint, but i also had the car on a lift...try getting at them from the top?
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  3. #3 Re: Downpipe bolts? 
    GTX Level Member 97gtsc's Avatar
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    Quote Originally Posted by skidoojames151 View Post
    big ass extensions with a u joint, but i also had the car on a lift...try getting at them from the top?
    I lowered the back of the cradle for more access, if u wanna try that.
    Also try using a torch to heat it up, makes bolts easer to come out
    The bolts are metric (some were between 15-18) u will need them to be deep well too
    Last edited by 97gtsc; 11-25-2009 at 04:34 AM.
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  4. #4 Re: Downpipe bolts? 
    GTX Level Member OH4CompG's Avatar
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    If they're really that hard to get off, you're probably going to break or strip them. Just take a cutoff wheel and zip the nuts off to get the exhaust separated off the cat-back then drill out the studs. Just run bolts like I did after that. As for the manifold to DP bolts, lots of PB blaster, long extension, swivel adapter, and some elbow grease should do.
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  5. #5 Re: Downpipe bolts? 
    GTP Level Member Bedwards's Avatar
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    Thanks guys. I'll give it another try.
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  6. #6 Re: Downpipe bolts? 
    SE Level Member Feather Head's Avatar
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    Heat helps too.
    99 GT - SD Headders, EGR delete, Custom Tune, HV3
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  7. #7 Re: Downpipe bolts? 
    GTP Level Member Bedwards's Avatar
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    Quote Originally Posted by Feather Head View Post
    Heat helps too.
    I don't have a torch.
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  8. #8 Re: Downpipe bolts? 
    Donating Users kfish's Avatar
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    use the size socket you need and a 4" extension and you can get directly on the dp bolts up at the rear mani. your arms are gonna itch like a mofo afterwords though lol. i think there is fiberglass in the dp tunnel.
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  9. #9 Re: Downpipe bolts? 
    GTX Level Member 97gtsc's Avatar
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    Get a propane torch from any autoparts/hardware store
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  10. #10 Re: Downpipe bolts? 
    club of used to own a gp 99prixgt's Avatar
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    saws-all
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  11. #11 Re: Downpipe bolts? 
    GT Level Member black98gt's Avatar
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    I jacked the car up, used a few extentions and a ratchet first to get them loose then used a impact gun. My impact wouldnt get them lose, I had to use the ratchet.
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  12. #12 Re: Downpipe bolts? 
    The mod from over yonder TheOtherNick's Avatar
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    Quote Originally Posted by black98gt View Post
    I jacked the car up, used a few extentions and a ratchet first to get them loose then used a impact gun. My impact wouldnt get them lose, I had to use the ratchet.
    Need a better impact. Snapon FTW!!!
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  13. #13 Re: Downpipe bolts? 
    GT Level Member Will5600's Avatar
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    breaker bar or a nice impact
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  14. #14 Re: Downpipe bolts? 
    GT Level Member black98gt's Avatar
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    Quote Originally Posted by 01GTP View Post
    Need a better impact. Snapon FTW!!!
    Thats what I was using. Sometimes yer own strength is better off.
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  15. #15 Re: Downpipe bolts? 
    The mod from over yonder TheOtherNick's Avatar
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    Quote Originally Posted by black98gt View Post
    Thats what I was using. Sometimes yer own strength is better off.
    1/2" or 3/8". My 1/2" drive could destroy those bolts if they did not want to come off. 3/8" yeah I could break tighter stuff loose with my own power.
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  16. #16 Re: Downpipe bolts? 
    GT Level Member skidoojames151's Avatar
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    sorry, but snap on never made a good impact Ingersoll Rand TiMax would own them all day, same with CP
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  17. #17 Re: Downpipe bolts? 
    GTX Level Member JoelW98GTP's Avatar
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    I soaked mine in blaster over night and all the next day and that evening stripped the bolt head on the rear of the stock dp. Said F'it. Sent it to the exhaust shop and they put on my plog and dp, rewelded a new flange on the front of the resonator pipe. Cost.... $60. Worth every penny.
    98 GTP - Autolite 104s, wires, 180* t-stat, fwi, catless dp and plog, glasspack res, Reptile tuned PCM, tinted tails.
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  18. #18 Re: Downpipe bolts? 
    The mod from over yonder TheOtherNick's Avatar
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    Quote Originally Posted by skidoojames151 View Post
    sorry, but snap on never made a good impact Ingersoll Rand TiMax would own them all day, same with CP
    Yeah Ingersoll makes some good impacts. They hit a lot faster, but that is what breaks bolts.
    01 gtp-big cam e85 dd 78dodge- guzzling fuel 05 cummins- rollin coal
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